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Shibaura Machine 6104

芝浦機械
Recent Updates
2022-04-27
Postponement of publication of FY03/22 results
2022-03-25
Q3 FY03/22 report update
2022-02-01
Q3 FY03/22 flash update
Get in touch
Tokyo headquarters: Fukoku Mutual Life Insurance Building2- 2- 2 Uchisaiwaicho, Chiyoda-ku, Tokyo Numazu headquarters:2068-3, Ooka, Numazu, Shizuoka Prefecture
https://www.shibaura-machine.co.jp
03-3509-0200  055-926-5141
Summary
Shibaura Machine is an integrated manufacturer of industrial machinery with a track record in large machine tools. The company manufactures, sells, and provides maintenance services for plastic processing equipment (molding machinery) and machine tools.Automobiles are a key customer sector. Shibaura Machine also has customers across a range of other industries, including energy and optics.
Machinery
Key dates
2021-07-14
Coverage initiation
Full Report
2022-04-27
Q3 FY03/22 flash update
2022-02-01
1H FY03/22 flash update
2021-11-10
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Executive summary

Business overview

Shibaura Machine is an industrial machinery manufacturer with primary strength in the category of molding machines and technological expertise in the field of large-scale machine tools. The company manufactures and sells a variety of instruments including plastic processing equipment and other types of molding machines, as well as machine tools and control equipment. It also provides maintenance services for these instruments. Automobiles are a key customer sector. Shibaura Machine also has customers across a range of other industries, including energy and optics. The company was established in 1938, with capital provided by Shibaura Engineering Works Co., Ltd. (now Toshiba Corporation [TSE1: 6502]). Initially, the company operated as a government-controlled corporation, producing many large-scale machine tools that served as cornerstones of a variety of industrial fields. During the post-World War II reconstruction period, the company sought to further expand its business, primarily in the consumer sector. The company was split up under the Enterprise Reorganization Act in 1949, forming the new Shibaura Machine Works. In 1961, the company merged with Shibaura Machine Tool Co., Ltd. (the other company resulting from the split) to form Toshiba Machine Co., Ltd. (with Toshiba owning a 48.5% stake). The company built on its technological origins in manufacturing large, high-precision machine tools to develop various types of industrial machinery, such as printers, textile machinery, hydraulic equipment, food-processing equipment, and semiconductor fabrication equipment. Over time, the company streamlined its businesses toward its current focus on plastic processing equipment (molding machinery) and machine tools. In 2017, the company bought back its own shares from Toshiba, thereby exiting the Toshiba group. In 2020, the company changed its name from Toshiba Machine Co., Ltd. to Shibaura Machine Co., Ltd. (As of March 31, 2020, Toshiba owned a 2.8% stake.) In 2020, the company transitioned from an organization based on business units to one with internal companies.

In FY03/21, the company generated revenue of JPY92.6bn, deriving 69% from the Metal & Plastics Industrial Machines segment, 23% from the Machine Tools segment, 6% from the Control Systems segment, and 2% from the Other Products segment. Within the mainstay Metal & Plastics Industrial Machines segment, 50% of revenue was from injection molding machines, 19% was from die-casting machines, and 31% was from extrusion machines. By region, in FY03/21 the company produced 44% of revenue in Japan, 24% in China, 15% in other parts of Asia, 13% in the US, and 4% in other regions.

Operating profit (before intra-segment adjustments) in FY03/21 amounted to JPY1.2bn in the Metal & Plastics Industrial Machines segment. The Machine Tools segment reported an operating loss of JPY828mn, and the Control Systems segment a loss of JPY39mn. Over the five years to FY03/21, OPM ranged from 1.8% to 5.8% in the Metal & Plastics Industrial Machines segment, a negative amount to 1.4% in the Machine Tools segment, and a negative amount to 7.8% in the Other Products segment (which previously included the now-separate Control Systems segment). The company does not disclose profits by product type within the Metal & Plastics Industrial Machines segment, but Shared Research understands that profitability is highest for die-casting machines for automakers, as demand is stable and competition low. Next in line is extrusion machines (as more applications are being developed), followed by injection molding machines (used for a wide range of products, from everyday items to auto parts). In the Machine Tools segment, the company specializes in large equipment for which economies of scale are difficult to achieve and customization is prevalent. Accordingly, fixed costs (for design technologies and production facilities) are high. Shared Research understands that breakeven in this business requires annual revenue of around JPY25.0bn. In the past, Control Systems was part of the Other Products segment, and most of the control systems the company produced was for internal use. Along with the organizational shift toward a system of internal companies in FY03/21, Control Systems became an independent reportable segment with the remit of expanding sales outside the company.

Injection molding machines operate by injecting molten plastic material into molds, where the material is clamped and hardened. A similar procedure, called casting, is used for aluminum and other base materials, and the machines are called die-casting machines. With extrusion machines, plastic resin is heated to soften it and then squeezed out through an orifice or rolled into the desired shape. This process is used to make a host of products and parts, from everyday items to precision machine parts. Machine tools operate by using tools to mechanically cut away excess material from blanks of steel or other metals to produce machine parts. Control systems are used to control the operation of machines such as these. In this category, the company produces industrial robots, servo motors, and FA controllers.

The company generates earnings by providing new and existing clients, primarily in the automotive sector, with machinery and equipment. The company also sells maintenance services for this equipment. In the Metal & Plastics Industrial Machines and Machine Tools segments, lead times for products that require little customization typically range from two to six months from order to delivery. Products requiring substantial customization may have lead times of 12 to just under 14.5 months. Rather than high-volume sales of general-purpose machinery, Shibaura Machine leans toward the sale of equipment that is tailored to customers’ production processes. Accordingly, the company often collaborates with customers from the initial stages of developing production processes.

The company has taken its separation from the Toshiba group as an opportunity to reform a business structure that tended to retain technology but generate little profit. The company is currently following the Management Reform Plan, a medium-term management plan unveiled in 2020 that focuses on boosting profitability. Shibaura Machine has found that it falls below the industry average (mainly in comparison with competitors) on such indicators as output per person and SG&A expenses as a percentage of revenue. To optimize the allocation of management resources, the company has transitioned from an organization based on business units to a system comprising internal companies. In addition, the company called for between 200 and 300 volunteers for early retirement. (The company had 3,360 employees as of end-FY03/20). As a result, 252 employees opted for voluntary early retirement (from mid-March to end-September 2020). To make technology development more flexible and enhance production efficiency, Shibaura Machine established an R&D center and a manufacturing center whose activities span all the internal companies.

The company is also reorganizing its production system in accordance with this strategy, redefining the functions of domestic and overseas production bases and identifying which plants are responsible for making what types of machines. Factories in Japan are responsible for manufacturing high-value-added products, such as large, specialty, and precision processing machines. Following this reorganization, the Gotemba plant (Gotemba, Shizuoka Prefecture) makes machine tools. The Numazu plant (Numazu, Shizuoka Prefecture) produces Metal & Plastics Industrial Machines and functions as a core factory. The Sagami plant (Zama, Kanagawa Prefecture) manufactures robots and control systems. The company has three overseas factories, in China (Shanghai), Thailand (Rayong Province), and India (Chennai). The plants in China and Thailand produce electrically driven, small and medium-sized injection molding machines and compact die-casting machines. Production of hydraulic injection molding machines is concentrated at the plant in India. The plant in China oversees production of SCARA robots (a type of industrial robot).

To make effective use of part of its Sagami plant site, the company has decided to begin considering the joint operation of a logistics facility in collaboration with Mitsui Fudosan Co., Ltd. (TSE1: 8801).

Earnings trends

In FY03/21, the company reported orders of JPY88.6bn (-5.9% YoY), revenue of JPY92.6bn (-20.7% YoY), operating profit of JPY381mn (-89.2% YoY), recurring profit of JPY872mn (-77.2% YoY), and a net loss attributable to owners of the parent of JPY2.9bn (net income of JPY7.3bn in FY03/20). Particularly in the Metal & Plastics Industrial Machines segment, performance was affected by sluggish capex demand due to protracted trade friction between the US and China and the COVID-19 pandemic. Specifically, the company faced a falloff in demand from the automotive sector for injection molding machines and die-casting machines. Gross profit fell 25.6% YoY, due to shrinking revenue and a deterioration in utilization rates. However, moving into 2H the company maintained profitability on an operating basis thanks to resurgent demand in North America and India, as well as lower activity-related expenses and other fixed costs. In FY03/20, the company posted extraordinary gains on sales of shares of subsidiaries and associates when it sold all shares held in NuFlare Technology Inc. (delisted in March 2020) to Toshiba Electronic Devices & Storage Corporation. The absence of this income in FY03/21 plus a reversal of some deferred tax assets led to a net loss attributable to owners of the parent.

The company revised its full-year FY03/22 forecast when announcing 1H results on November 9, 2021. It now forecasts FY03/22 revenue of JPY113.0bn (+22.0% YoY), operating profit of JPY4.3bn (+1,028.6% YoY), recurring profit of JPY3.8bn (+335.8% YoY), and net income attributable to owners of the parent of JPY2.8bn (versus a net loss of JPY2.9bn in FY03/21). The company lifted its full-year forecasts in light of current operating conditions and stronger-than-expected 1H results. As of the end of Q2, orders stood at JPY86.8bn (+183.8% YoY), with orders in the mainstay Metal & Plastics Industrial Machines segment recovering a strong 222.9% YoY to JPY67.0bn. There were no further revisions at the time of the announcement for Q3 results.  

In February 2020, the company unveiled a new medium-term management plan, the Management Reform Plan. Coinciding with the company’s transition from “Toshiba Machine” (and a member of the Toshiba group) to the new “Shibaura Machine,” this plan marks a departure from the plans the company announced during its era as Toshiba Machine. Focused mainly on improving profitability, by its final year (FY03/24) the plan calls for revenue of JPY135.0bn (CAGR of 3.7% during the plan’s period), OPM of 8.0% (CAGR for operating profit of 32.3%), a target dividend payout ratio of 40%, and ROE of 8.5%.

Strengths and weaknesses

Strengths
1) The company has accumulated a host of technologies, enabling it to build a wide variety of machinery from the ground up.
2) The company builds strong relationships with customers by contributing to their manufacturing processes from the prototyping stage.
3) High-value-added products are central to earnings.

Weaknesses
1) Fixed costs (design and production facilities) are high in the Machine Tools segment.
2) In the Control Systems business, the company was a late entrant into the mass market.
3) The company has lagged behind competitors in offering recurring-revenue services in the Metal & Plastics Industrial Machines segment.  

Key financial data

Income statementFY03/12FY03/13FY03/14FY03/15FY03/16FY03/17FY03/18FY03/19FY03/20FY03/21FY03/22
(JPYmn)Cons.Cons.Cons.Cons.Cons.Cons.Cons.Cons.Cons.Cons.Est.
Revenue119,519120,899113,062124,373117,259111,327116,862117,405116,76192,635113,000
YoY25.0%1.2%-6.5%10.0%-5.7%-5.1%5.0%0.5%-0.5%-20.7%22.0%
Gross profit31,20733,60531,58133,63932,25431,97733,15032,91233,45924,904
YoY21.6%7.7%-6.0%6.5%-4.1%-0.9%3.7%-0.7%1.7%-25.6%
Gross profit margin26.1%27.8%27.9%27.0%27.5%28.7%28.4%28.0%28.7%26.9%
Operating profit7,4118,0784,6254,7883,8064,4734,6403,8343,5293814,300
YoY84.0%9.0%-42.7%3.5%-20.5%17.5%3.7%-17.4%-8.0%-89.2%1,028.6%
Operating profit margin6.2%6.7%4.1%3.8%3.2%4.0%4.0%3.3%3.0%0.4%3.8%
Recurring profit8,9489,8236,5016,5424,9665,4066,9825,5733,8258723,800
YoY133.4%9.8%-33.8%0.6%-24.1%8.9%29.2%-20.2%-31.4%-77.2%335.8%
Recurring profit margin7.5%8.1%5.7%5.3%4.2%4.9%6.0%4.7%3.3%0.9%3.4%
Net income6,7217,8914,4444,3124,8061,7765,0164,0797,338-2,8982,800
YoY104.9%17.4%-43.7%-3.0%11.5%-63.0%182.4%-18.7%79.9%--
Net margin5.6%6.5%3.9%3.5%4.1%1.6%4.3%3.5%6.3%-2.5%
Per-share data (split-adjusted; JPY)
Shares issued (year-end; '000)166,886166,886166,886166,886166,886166,886149,88629,97729,97729,977
Treasury shares ('000)14,85314,85314,85714,86114,86446,19629,2045,8425,8425,831
EPS (JPY)44.251.929.228.431.611.9207.8169.0304.1-120.1115.9
EPS (fully diluted; JPY)----------
Dividend per share (JPY)9.09.07.58.012.012.014.045.085.0199.375.0
Book value per share (JPY)467.7522.3554.0616.1614.0639.03,369.83,447.13,605.53,402.4
Balance sheet (JPYmn)
Cash and cash equivalents20,68921,32721,77920,70816,65629,91430,39425,59247,90742,417
Total current assets111,174106,840111,476121,736120,987101,615107,207108,838122,364102,752
Tangible fixed assets21,12019,82921,10820,71519,24921,12521,30520,76520,54120,758
Investments and other assets9,56715,16812,42815,69114,93317,03919,51020,47910,81610,213
Intangible assets4344003,6673,8323,141749740641561571
Total assets142,297142,239148,680161,975158,310140,530148,763150,724154,283134,296
Short-term debt12,11016,85911,29611,91312,10910,59014,39010,09010,09010,590
Total current liabilities56,35552,98747,32652,25448,79547,48157,82753,48853,00638,969
Long-term debt6,100-5,3005,3004,8004,300-4,3004,3003,800
Total fixed liabilities14,8419,85117,13616,05216,17015,9299,60114,03714,25813,174
Total liabilities71,19662,83964,46368,30664,96563,41067,42867,52667,26452,144
Shareholders' equity71,10179,39984,21793,66993,34577,12081,33483,19787,01882,152
Total net assets71,10179,39984,21793,66993,34577,12081,33483,19787,01882,152
Total liabilities and net assets142,297142,238148,680161,975158,310140,530148,762150,723154,282134,296
Total interest-bearing debt18,21016,85916,59617,21316,90914,89014,39014,39014,39014,390
Cash flow statement (JPYmn)
Cash flows from operating activities3687,4353,024-4572,7819,9486,813-2,1765,312192
Cash flows from investing activities-947-2,195-1,509-1,2812,252-2,983-3,921-1,49319,772-1,537
Cash flows from financing activities-1,094-3,003-1,684-774-1,761-19,089-2,102-1,785-1,964-4,956
Financial ratios
ROA (RP-based)6.5%6.9%4.5%4.2%3.1%3.6%4.9%3.7%2.5%0.6%
ROE9.9%10.5%5.4%4.8%5.1%2.1%6.3%5.0%8.6%-3.4%
Equity ratio50.0%55.8%56.6%57.8%59.0%54.9%54.7%55.2%56.4%61.2%
Total asset turnover87.4%85.0%77.7%80.1%73.2%74.5%80.8%78.4%76.6%64.2%
Net margin5.6%6.5%3.9%3.5%4.1%1.6%4.3%3.5%6.3%-3.1%
Source: Shared Research based on company data
Notes: Figures may differ from company materials due to differences in rounding methods.
The FY03/21 figure includes a bonus dividend of JPY124.3 per share.  
Capex, R&D expenses, and depreciation
(JPYmn)FY03/12FY03/13FY03/14FY03/15FY03/16FY03/17FY03/18FY03/19FY03/20FY03/21FY03/22
Cons.Cons.Cons.Cons.Cons.Cons.Cons.Cons.Cons.Cons.Est.
Capital expenditures1,0527691,7662,1931,5471,3354,6871,1951,7411,7992,300
YoY-48.5%-26.9%129.6%24.2%-29.5%-13.7%251.1%-74.5%45.7%3.3%27.8%
Depreciation2,2752,0651,8401,9651,7561,7302,0491,8681,7811,7551,700
YoY-2.0%-9.2%-10.9%6.8%-10.6%-1.5%18.4%-8.8%-4.7%-1.5%-3.1%
R&D expenses1,5811,5661,5512,1911,6681,6481,8991,8352,3782,2182,800
YoY13.1%-0.9%-1.0%41.3%-23.9%-1.2%15.2%-3.4%29.6%-6.7%26.2%
% of revenue1.3%1.3%1.4%1.8%1.4%1.5%1.6%1.6%2.0%2.4%2.5%
Source: Shared Research based on company data
Note: Figures may differ from company materials due to differences in rounding methods.

Recent updates

Postponement of publication of FY03/22 results

2022-04-27

Shibaura Machine Co., Ltd. has announced that it will postpone the publication of the financial results for FY03/22.

The company announced that it will postpone the date of publication of its financial results for FY03/22, which was originally scheduled for May 12, 2022.

The reason for the postponement is that the company's consolidated subsidiary based in Shanghai, China, is under a lockdown due to a resurgence of COVID-19. This has delayed the finalization of accounts and the audit carried out by the company's auditors. As a result of this postponement, the financial results briefing session scheduled for May 20, 2022, will also be postponed. A new date for the announcement has not yet been determined.

Trends and outlook

Quarterly trends and results

CumulativeFY03/20FY03/21FY03/22FY03/22
(JPYmn)Q1Q1–Q2Q1–Q3Q1–Q4Q1Q1–Q2Q1–Q3Q1–Q4Q1Q1–Q2Q1–Q3% of Est.FY Est.
Revenue25,71559,58687,978116,76120,24542,30764,49392,63525,59853,69778,19769.2%113,000
YoY3.2%0.2%2.6%-0.5%-21.3%-29.0%-26.7%-20.7%26.4%26.9%21.2%22.0%
Gross profit7,21817,00325,05333,4596,07611,38417,39524,9046,77315,53523,361
YoY7.1%4.2%4.4%1.7%-15.8%-33.0%-30.6%-25.6%11.5%36.5%34.3%
Gross profit margin28.1%28.5%28.5%28.7%30.0%26.9%27.0%26.9%26.5%28.9%29.9%
SG&A expenses7,60615,36622,43329,9306,03611,70017,51624,5226,35013,15720,300
YoY7.6%4.5%3.0%2.9%-20.6%-23.9%-21.9%-18.1%5.2%12.5%15.9%
SG&A ratio29.6%25.8%25.5%25.6%29.8%27.7%27.2%26.5%24.8%24.5%26.0%
Operating profit-3881,6372,6193,52939-315-1213814222,3773,06171.2%4,300
YoY-1.1%17.4%-8.0%----89.2%967.8%--1,028.6%
Operating profit margin-2.7%3.0%3.0%0.2%--0.4%1.6%4.4%3.9%3.8%
Recurring profit-4012,4053,6883,825-42-705-3848723902,3493,13882.6%3,800
YoY--11.0%-3.8%-31.4%----77.2%---335.8%
Recurring profit margin-4.0%4.2%3.3%---0.9%1.5%4.4%4.0%3.4%
Net income-4411,6202,5117,338-500-1,052-888-2,898-1021,7922,18177.9%2,800
YoY--16.2%-8.5%79.9%--------
Net margin-2.7%2.9%6.3%-----3.3%2.8%2.5%
QuarterlyFY03/20FY03/21FY03/22
(JPYmn)Q1Q2Q3Q4Q1Q2Q3Q4Q1Q2Q3
Revenue25,71533,87128,39228,78320,24522,06222,18628,14225,59828,09924,500
YoY3.2%-1.9%7.9%-9.0%-21.3%-34.9%-21.9%-2.2%26.4%27.4%10.4%
Gross profit7,2189,7858,0508,4066,0765,3086,0117,5096,7738,7627,826
YoY7.1%2.1%4.8%-5.6%-15.8%-45.8%-25.3%-10.7%11.5%65.1%30.2%
Gross profit margin28.1%28.9%28.4%29.2%30.0%24.1%27.1%26.7%26.5%31.2%31.9%
SG&A expenses7,6067,7607,0677,4976,0365,6645,8167,0066,3506,8077,143
YoY7.6%1.6%0.0%2.6%-20.6%-27.0%-17.7%-6.5%5.2%20.2%22.8%
SG&A ratio29.6%22.9%24.9%26.0%29.8%25.7%26.2%24.9%24.8%24.2%29.2%
Operating profit-3882,02598291039-3541945024221,955684
YoY-4.2%60.5%-43.2%---80.2%-44.8%982.1%-252.6%
Operating profit margin-6.0%3.5%3.2%0.2%-0.9%1.8%1.6%7.0%2.8%
Recurring profit-4012,8061,283137-42-6633211,2563901,959789
YoY--2.1%13.2%-92.1%---75.0%816.8%--145.8%
Recurring profit margin-8.3%4.5%0.5%--1.4%4.5%1.5%7.0%3.2%
Net income-4412,0618914,827-500-552164-2,010-1021,894389
YoY--2.6%10.0%261.3%---81.6%---137.2%
Net margin-6.1%3.1%16.8%--0.7%--6.7%1.6%
Source: Shared Research based on company data
Note: Figures may differ from company materials due to differences in rounding methods. 
Sales by quarter
Operating profit by quarter
Source: Shared Research based on company data
Note: Figures may differ from company materials due to differences in rounding methods. 

Q3 FY03/22 results

Overview

Q3 FY03/22 (April–December 2021) results

  • Orders: JPY120.3bn (+85.8% YoY)
  • Revenue: JPY78.2bn (+21.3% YoY)
  • Operating profit: JPY3.1bn (operating loss of JPY121m in Q3 FY03/21)
  • Recurring profit: JPY3.1bn (recurring loss of JPY384mn in Q3 FY03/21)
  • Net income attributable to owners of the parent: JPY2.2bn (net loss of JPY888mn in Q3 FY03/21) 

As with other companies in the machinery sector, Shibaura Machine is susceptible to regional and industry-specific business volatility. During the reporting quarter, capex demand trended toward recovery, particularly in Japan, North America, and China.
Against this backdrop, the Shibaura Machine group worked to implement its Management Reform Plan (medium-term management plan). Under this plan, the company is working to transform itself into a highly profitable company by enacting management reforms centered on reorganization, investing in growth fields, and pursuing financial strategies aimed at boosting capital efficiency (ROE). 

At the close of Q3, cumulative orders for all three reporting segments (excluding the Other segment) had increased 85.8% YoY due to growth in projects within Japan, the US, and China. Occurring primarily in Q2, the most notable expansion was in orders stemming from China for LiB separator film manufacturing equipment (Metal & Plastics Industrial Machines segment). The company's overall order backlog was JPY126.4bn (+80.5% YoY).

Backed by abundant order acquisition, revenue grew 21.3% YoY, with particular expansion in the Metal & Plastics Industrial Machines segment. Despite downward impact stemming from difficulty in procuring parts and materials and a sharp rise in raw material prices, gross profit rose to JPY23.4bn (+34.3% YoY), and the company's GPM increased to 29.9% (+2.9pp YoY) thanks to the expanded scale of revenue and measures aimed at improving production efficiency, including efforts targeting higher utilization of plant capacities and the overseas transfer of manufacturing operations. SG&A expenses rose JPY2.8bn YoY to JPY20.3bn (+15.9% YoY), due in part to increases in distribution costs and other expenditures linked to the overall scale of revenue generated, as well as R&D and miscellaneous activity expenses. However, the ratio of SG&A expenses to revenue declined 1.2pp YoY, thanks in part to successful fixed cost management efforts. As a result of these circumstances, the company continued to generate operating profit.

Performance by segment in Q3 FY03/22 (April to December 2021)

Metal & Plastics Industrial Machines segment 
CumulativeFY03/20FY03/21FY03/22
(JPYmn)Q1Q1–Q2Q1–Q3Q1–Q4Q1Q1–Q2Q1–Q3Q1–Q4Q1Q1–Q2Q1–Q3
Orders18,44335,17049,90863,1048,17820,74547,82163,71117,55566,98789,549
YoY-26.4%-23.2%-27.6%-31.3%-55.7%-41.0%-4.2%1.0%114.7%222.9%87.3%
Revenue16,82839,35658,42777,20612,94428,06244,56564,30817,62638,44455,507
YoY-0.2%-2.9%0.8%-2.5%-23.1%-28.7%-23.7%-16.7%36.2%37.0%24.6%
Operating profit1492,0722,8973,7473161029011,1573291,8622,759
YoY3.5%42.4%40.2%6.8%112.1%-95.1%-68.9%-69.1%4.1%1,725.5%206.2%
Operating profit margin0.9%5.3%5.0%4.9%2.4%0.4%2.0%1.8%1.9%4.8%5.0%
QuarterlyFY03/20FY03/21FY03/22
(JPYmn)Q1Q2Q3Q4Q1Q2Q3Q4Q1Q2Q3
Orders18,44316,72714,73813,1968,17812,56727,07615,89017,55549,43222,562
YoY-26.4%-19.4%-36.3%-42.4%-55.7%-24.9%83.7%20.4%114.7%293.3%-16.7%
Revenue16,82822,52819,07118,77912,94415,11816,50319,74317,62620,81817,063
YoY-0.2%-4.9%9.4%-11.5%-23.1%-32.9%-13.5%5.1%36.2%37.7%3.4%
Operating profit1491,923825850316-2147992563291,533897
YoY3.5%46.7%34.8%-41.1%112.1%--3.2%-69.9%4.1%-12.3%
Operating profit margin0.9%8.5%4.3%4.5%2.4%-4.8%1.3%1.9%7.4%5.3%
Source: Shared Research based on company data
Note: Figures may differ from company materials due to differences in rounding methods.
Note: Revenue includes impact from intersegment sales or transfers. The same applies to all subsequent tables.
  • Orders: JPY89.6bn (+87.3% YoY)
  • Revenue: JPY55.5bn (+24.6% YoY)
  • Operating profit: JPY2.8bn (+206.2% YoY) 
Product-specific trends

This segment is divided into three product categories: injection molding machines, die casting machines, and extrusion machines.

Orders for injection molding machines rose approximately 43% YoY. The company primarily observed order growth in Japan, North America, India, and Southeast Asia. It identified particular demand expansion in the North American market, noting growth in demand related to automotive applications and replacement demand associated with the conversion of medium- to large-sized machines from hydraulic to electric power sources in support of decarbonization efforts. Revenue increased approximately 13% YoY, as the company observed strong demand associated with medical and container-related applications and growth in sales within India, Southeast Asia, and China. Based on company materials, Shared Research estimates that orders for injection molding machines accounted for 35% of cumulative Q3 orders, while die casting machines comprised 13% and extrusion machines 52%. At the same time, Shared Research has deduced that 47% of cumulative Q3 revenue was generated through injection molding machines, while 19% stemmed from die casting machines, and 34% from extrusion machines.

Orders for die casting machines grew approximately 52% YoY. This growth was due to recovery in (primarily automotive) capital investment demand observed in regions such as Japan, China, and Southeast Asia. Revenue generated through die casting machines increased about 25% YoY. The company noted expansion in revenue stemming from sales of die casting machines for automotive applications in China and other regions.

Orders for extrusion machines grew about 156% YoY, while corresponding sales rose approximately 46% YoY. This performance reflected a significant increase in sales and orders associated with LiB separator film (battery separator film) production equipment in China that stemmed from growing capital investment demand related to electric vehicles (EVs). At the end of Q3, cumulative orders for LiB separator film production equipment amounted to about JPY40.0bn while corresponding sales were approximately JPY10.0bn, and these results drove overall growth in orders and revenue in the extrusion machines product category. According to the company, it continues to receive a strong volume of inquiries regarding LiB separator film production equipment and has 100 new production lines in its project pipeline. The company plans to continue to acquire more orders for, and generate higher sales through, LiB separator film production equipment.

According to the documents disclosed by the company, at the end of Q3, injection molding machines accounted for 35% of cumulative orders, while die casting machines accounted for 13% and extrusion machines 52%. Meanwhile, 47% of cumulative revenue had been generated through injection molding machines, while 19% stemmed from die casting machines and 34% from extrusion machines. Based on composition ratios previously reported in Q3 FY03/21, Shared Research calculates that orders for injection molding machines rose about 43% YoY, while orders for die casting machines grew approximately 52% YoY, and orders for extrusion machines increased roughly 156% YoY. As mentioned above, expansion in orders for extrusion machines has been driven by ongoing high demand for LiB separator film production equipment. Revenue from injection molding machines increased about 13% YoY, while revenue from die casting machines rose approximately 25% YoY, and revenue from extrusion machines grew roughly 46% YoY.

Thanks to revenue expansion and a corresponding improvement in plant utilization rates, operating profit in the Metal & Plastics Industrial Machines segment grew to JPY2.8bn, while the segment OPM improved to 5.0% (+3.0pp YoY).

Machine Tools segment
CumulativeFY03/20FY03/21FY03/22
(JPYmn)Q1Q1–Q2Q1–Q3Q1–Q4Q1Q1–Q2Q1–Q3Q1–Q4Q1Q1–Q2Q1–Q3
Orders7,51613,38118,28922,8322,5686,68711,95817,4377,03914,81722,606
YoY-8.7%-23.9%-21.1%-27.1%-65.8%-50.0%-34.6%-23.6%174.1%121.6%89.0%
Revenue6,78415,33722,43729,6975,21010,36014,40420,8865,74210,98616,429
YoY31.1%16.5%15.3%8.5%-23.2%-32.5%-35.8%-29.7%10.2%6.0%14.1%
Operating profit-146231319300-258-477-1,010-828158239-27
YoY-----------
Operating profit margin-1.5%1.4%1.0%----2.8%2.2%-
QuarterlyFY03/20FY03/21FY03/22
(JPYmn)Q1Q2Q3Q4Q1Q2Q3Q4Q1Q2Q3
Orders7,5165,8654,9084,5432,5684,1195,2715,4797,0397,7787,789
YoY-8.7%-37.2%-12.4%-44.2%-65.8%-29.8%7.4%20.6%174.1%88.8%47.8%
Revenue6,7848,5537,1007,2605,2105,1504,0446,4825,7425,2445,443
YoY31.1%7.0%13.0%-8.3%-23.2%-39.8%-43.0%-10.7%10.2%1.8%34.6%
Operating profit-14637788-19-258-219-53318215881-266
YoY-20.4%---------
Operating profit margin-4.4%1.2%----2.8%2.8%1.5%-
Source: Shared Research based on company data
Note: Figures may differ from company materials due to differences in rounding methods. 
  • Orders: JPY22.6bn (+89.0% YoY)
  • Revenue: JPY16.4bn (+14.1% YoY)
  • Operating loss: JPY27mn (loss of JPY1.0 in Q3 FY03/21) 
Product-specific trends

In machine tools, sales for use in wind power generation and industrial machinery in China improved. Meanwhile, machine tool sales for use in industrial machinery fell in Japan. Orders for use in industrial machinery and energy-related areas such as wind power generation grew in Japan, North America, and China.

Sales of high-precision machine tools for use with optical molds (utilized for automotive applications and smartphone camera lenses) rose in China and Taiwan. Orders of these machines from manufacturers of optical molds rose sharply in Japan and China.

At the end of Q3, cumulative segment revenue had risen YoY, driven by higher overseas demand. In the machine tools product category, the company observed strong demand in China for industrial machinery, as well as robust demand associated with machine tools for wind power generation. In the high-precision machines category, the company noted vigorous demand for machines with optical molding applications in both China and Taiwan. Revenue generated overseas expanded to JPY8.9bn, up about 62% YoY.

The company posted operating loss of JPY27mn in Q3 (April–December 2021). This result was primarily due to operating loss of JPY266mn recorded in Q3 (October–December 2021). The loss in Q3 was caused by two main factors: an increase in Q3 expenses stemming from higher raw material prices and the pushback of revenue-generating projects in the exceptionally profitable high-precision machine tools category, which was caused by COVID-19-related installation delays.

Control Systems segment
CumulativeFY03/20FY03/21FY03/22
(JPYmn)Q1Q1–Q2Q1–Q3Q1–Q4Q1Q1–Q2Q1–Q3Q1–Q4Q1Q1–Q2Q1–Q3
Orders1,8003,4385,1886,4761,4302,4063,9706,1502,3344,5347,401
YoY-----20.6%-30.0%-23.5%-5.0%63.2%88.4%86.4%
Revenue2,2404,6406,8659,1682,0243,7835,3907,3942,3724,5626,725
YoY-----9.6%-18.5%-21.5%-19.3%23.9%20.6%24.8%
Operating profit-138-273-39-13-63-121-39-83261222
YoY-----------
Operating profit margin--0.0%------5.7%3.3%
QuarterlyFY03/20FY03/21FY03/22
(JPYmn)Q1Q2Q3Q4Q1Q2Q3Q4Q1Q2Q3
Orders1,8001,6381,7501,2881,4309761,5642,1802,3342,2002,867
YoY-----20.6%-40.4%-10.6%69.3%63.2%125.4%83.3%
Revenue2,2402,4002,2252,3032,0241,7591,6072,0042,3722,1902,163
YoY-----9.6%-26.7%-27.8%-13.0%23.9%24.5%34.6%
Operating profit-13811130-42-13-50-5882-83344-39
YoY-----------
Operating profit margin-4.6%1.3%----4.1%-15.7%-
Source: Shared Research based on company data
Note: Figures may differ from company materials due to differences in rounding methods.  
  • Orders: JPY7.4bn (+86.4% YoY)
  • Revenue: JPY6.7bn (+24.8% YoY)
  • Operating profit: JPY222mn (loss of JPY121mn in Q3 FY03/21) 
Product-specific trends

In this segment, the company mainly offers industrial robots and electronic control systems. 

In the Control Systems segment, the company noted impact from difficulty in procuring parts but also observed strong performance in terms of both sales and orders associated with electronic control systems in Japan (primarily systems with applications related to semiconductor manufacturing equipment) and robust demand for robots with smartphone-related applications in China. In Q3 (April–June 2021), the company also booked orders through its system engineering business, a commercial activity on which it plans to focus moving forward. In terms of profit, the company was able to absorb costs through revenue expansion and generated operating profit after previously reporting operating loss in Q3 FY03/21.

Other products
CumulativeFY03/20FY03/21FY03/22
(JPYmn)Q1Q1–Q2Q1–Q3Q1–Q4Q1Q1–Q2Q1–Q3Q1–Q4Q1Q1–Q2Q1–Q3
Orders6781,2681,3411,8114207601,0091,319269507757
YoY-77.0%-78.1%-84.2%-84.0%-38.1%-40.1%-24.8%-27.2%-36.0%-33.3%-25.0%
Revenue6171,7702,4993,6175771,1061,6252,0263026481,008
YoY-82.9%-75.6%-76.4%-74.1%-6.5%-37.5%-35.0%-44.0%-55.3%-41.4%-38.0%
Operating profit-350-663-637-528-248963359-778
YoY----------23.8%
Operating profit margin-----8.0%3.9%1.7%3.0%-7.7%
QuarterlyFY03/20FY03/21FY03/22
(JPYmn)Q1Q2Q3Q4Q1Q2Q3Q4Q1Q2Q3
Orders67859073470420340249310269238250
YoY-77.0%-79.3%-97.3%-83.3%-38.1%-42.4%241.1%-34.0%-36.0%-30.0%0.4%
Revenue6171,1537291,118577529519401302346360
YoY-82.9%-68.3%-78.2%-66.6%-6.5%-54.1%-28.8%-64.1%-55.3%-34.6%-30.6%
Operating profit-350-31326109-24113-26-289-1685
YoY---70.8%--------
Operating profit margin--3.6%9.7%-21.4%--3.0%--
Source: Shared Research based on company data
Note: Figures may differ from company materials due to differences in rounding methods.
  • Orders: JPY757mn (-25.0% YoY)
  • Revenue: JPY1.0bn (-38.0% YoY)
  • Operating profit: JPY78mn (+23.8% YoY)

Company forecast for FY03/22 

FY03/20FY03/21FY03/22
(JPYmn)1H Act.2H Act.FY Act.1H Act.2H Act.FY Act.1H Act.2H Est.FY Est.
Revenue59,58657,175116,76142,30750,32892,63553,69759,303113,000
YoY0.2%-1.3%-0.5%-29.0%-12.0%-20.7%26.9%17.8%22.0%
Cost of revenue42,58340,71883,30130,92336,80767,73038,162
YoY-1.3%-1.6%-1.4%-27.4%-9.6%-18.7%23.4%
Gross profit17,00316,45633,45911,38413,52024,90415,535
YoY4.2%-0.8%1.7%-33.0%-17.8%-25.6%36.5%
Gross profit margin28.5%28.8%28.7%26.9%26.9%26.9%28.9%
SG&A expenses15,36614,56429,93011,70012,82224,52213,157
YoY4.5%1.3%2.9%-23.9%-12.0%-18.1%12.5%
SG&A ratio25.8%25.5%25.6%27.7%25.5%26.5%24.5%
Operating profit1,6371,8923,529-3156963812,3771,9234,300
YoY1.1%-14.6%-8.0%--63.2%-89.2%-176.3%1,028.6%
Operating profit margin2.7%3.3%3.0%-1.4%0.4%4.4%3.2%3.8%
Recurring profit2,4051,4203,825-7051,5778722,3491,4513,800
YoY-11.0%-50.6%-31.4%-11.1%-77.2%--8.0%335.8%
Recurring profit margin4.0%2.5%3.3%-3.1%0.9%4.4%2.4%3.4%
Net income1,6205,7187,338-1,052-1,846-2,8981,7921,0082,800
YoY-16.2%166.4%79.9%------
Net margin2.7%10.0%6.3%---3.3%-2.5%
Source: Shared Research based on company data
Note: Figures may differ from company materials due to differences in rounding methods. 
Company forecast for FY03/22 (revised on November 9, 2021)
  • Revenue: JPY113.0bn (previously JPY106.0bn)
  • Operating profit: JPY4.3bn (previously JPY2.7bn)
  • Recurring profit: JPY3.8bn (previously JPY2.2bn)
  • Net income attributable to owners of the parent: JPY2.8bn (previously JPY1.0bn)
  • The company assumes an exchange rate of JPY107/USD (previously JPY103/USD).
Overview of forecast 

The company revised its full-year forecast when announcing 1H results on November 9, 2021. 1H FY03/22 revenue, operating profit, recurring profit, and net income attributable to owners of the parent exceeded the company's initial forecast by JPY1.7bn, JPY1.6bn, JPY2.0bn, and JPY1.8bn, respectively. The company revised its full-year forecast in light of 1H outperformance and anticipated difficulty in procuring parts and materials in 2H. When it announced its Q3 results, the company had made no changes to its existing full-year forecast or its projections for individual segments. The company is concerned about difficulty in procuring parts and materials, but maintains that its production system streamlining efforts, which are also being implemented overseas, are progressing according to plan.

Full-year forecast by segment is as follows. In Metal & Plastics Industrial Machines, the company forecasts orders of JPY113.8bn (+78.6% YoY), revenue of JPY77.8bn (+21.0% YoY), and operating profit of JPY2.9bn (+150.6% YoY); in Machine Tools, it forecasts orders of JPY30.7bn (+76.1% YoY), revenue of JPY26.1bn (+25.1% YoY), and operating profit of JPY1.0bn (loss of JPY828mn in FY03/21); and in Control Systems, it expects orders of JPY9.4bn (+52.8% YoY), revenue of JPY9.6bn (+29.8% YoY), and operating profit of JPY400mn (loss of JPY39mn in FY03/21). Note that segment revenue includes intersegment sales and transfers. The company expects difficulties in procuring parts and materials and higher logistics costs, which is around JPY1.0bn. However the company has also been negotiating for a 3% increase in selling prices (primarily for new orders) since 2H.

Product lead times vary widely, from two months to more than a year. 1H orders recovered a sharp 183.8% YoY to JPY86.8bn. The company expects business to recover to a level allowing it to return to the path envisioned in the Management Reform Plan (medium-term management plan). On the profit front, the company expects to begin benefiting in 2H from production of all small molding equipment and SCARA robots being transferred from Japan to overseas locations, which is one of the strategies in the Management Reform Plan. On the other hand, the company's forecast also assumes a sharp rise in material and shipping costs for FY03/22. 

Previously, Shibaura Machine recognized revenue at the time of shipment. The company has adopted a new revenue-recognition method from FY03/22. It expects this change to negatively affect revenue by around JPY13.0bn and operating profit by approximately JPY1.8bn. The company forecast assumes an exchange rate of JPY103/USD. (The actual rate for FY03/21 was JPY111/USD). 

Historical differences between initial company forecasts and results

Results vs. Initial Est.FY03/12FY03/13FY03/14FY03/15FY03/16FY03/17FY03/18FY03/19FY03/20FY03/21
(JPYmn)Cons.Cons.Cons.Cons.Cons.Cons.Cons.Cons.Cons.Cons.
Revenue (Initial Est.)110,000128,000115,000125,000125,000118,000120,000135,000122,00092,000
Revenue (Results)119,519120,899113,062124,373117,259111,327116,862117,405116,76192,635
Results vs. Initial Est.8.7%-5.5%-1.7%-0.5%-6.2%-5.7%-2.6%-13.0%-4.3%0.7%
Operating profit (Initial Est.)6,2008,0005,5006,0006,2004,6005,2006,9005,300-1,400
Operating profit (Results)7,4118,0784,6254,7883,8064,4734,6403,8343,529381
Results vs. Initial Est.19.5%1.0%-15.9%-20.2%-38.6%-2.8%-10.8%-44.4%-33.4%-
Recurring profit (Initial Est.)6,2009,0006,0006,8007,2005,1005,8007,7006,300-2,400
Recurring profit (Results)8,9489,8236,5016,5424,9665,4066,9825,5733,825872
Results vs. Initial Est.44.3%9.1%8.3%-3.8%-31.0%6.0%20.4%-27.6%-39.3%-
Net income (Initial Est.)4,5005,8003,5004,5006,5003,4004,2005,7004,400-2,600
Net income (Results)6,7217,8914,4444,3124,8061,7765,0164,0797,338-2,898
Results vs. Initial Est.49.4%36.1%27.0%-4.2%-26.1%-47.8%19.4%-28.4%66.8%-
Source: Shared Research based on company data
Note: Figures may differ from company materials due to differences in rounding methods. 
Revenue

Revenue discrepancies between initial forecasts and results are due mainly to year-end shifts in delivery dates, causing revenue to be recognized in a different fiscal year than the company had initially expected. Product lead times vary from two to around 24 months. Delivery lead times are two to six months for products requiring relatively little customization, and the company erects large-scale facilities in anticipation of customer demand. In FY03/20, demand began to expand for LiB separator film production lines. Delivery lead times on these products are around 1.5–2.0 years.

Operating profit

Differences between forecast and actual results tend to be more pronounced for operating profit than for revenue. Shared Research understands that the main reasons are highly volatile component and material prices (tight supply and demand due to a limited number of suppliers) and an internal structure based on a wide range of accumulated technologies and expertise, which makes managing engineering and manufacturing costs difficult. To address this situation, the company is introducing structural reforms to improve profitability under the Management Reform Plan (unveiled in February 2020). One such measure was to call for volunteers for early retirement. In FY03/20, net income significantly overshot expectations. This disparity was due to extraordinary gains on the sale of shares in NuFlare Technology Inc., an affiliated company. (Reflecting that bump in the previous year, net income was down YoY in FY03/21.) For FY03/21, the company had expected an operating loss due to sharply lower revenue and an increasingly opaque outlook stemming from trade friction between the US and China and the COVID-19 pandemic. However, ultimately the company generated an operating profit for the year, as the operating environment improved in 2H and expenses continued to fall.

Medium-term management plans

On May 15, 2019, the company unveiled the Revolution E10 Plan (RE10). The main thrust of this medium-term management plan was to boost enterprise value by raising profitability, enhancing product offerings, and investing in growth. Following the plan’s announcement, markets deteriorated rapidly due to US–China trade friction and ongoing geopolitical risk, and the operating environment grew more uncertain. Taking these factors into account, the company revised RE10, formulating a new medium-term management plan (FY03/20 to FY03/24) called the Management Reform Plan. This plan, announced on February 4, 2020, placed more emphasis on ensuring profitability. The Management Reform Plan straddles significant management changes, one being the company’s separation from the Toshiba Group (in April 2020 the company changed its name from Toshiba Machine to Shibaura Machine). Also, Shigetomu Sakamoto (formerly vice president) was appointed president and CEO on February 21, 2020. 

Management Reform Plan (February 2020 to present)

When formulating this plan, Shibaura Machine sought to clarify the necessity of the plan and the issues the company faced. One issue was trade friction between the US and China, which was having the largest negative impact on orders across the machinery sector since the global financial crisis. Another issue surrounded the sale of NuFlare Technology Inc. (delisted on March 30, 2020) to Toshiba Electronic Devices & Storage Corporation. The company faced the concern that profitability could fall more rapidly due to an increase in assets and a decrease in profit on equity in affiliates. Given these considerations, the company decided it needed to make management decisions to build a highly profitable structure and review its capital policies. The plan comprises numerical targets, specific measures, investment planning, and financial strategy.

Numerical targets

Numerical targets: The company’s targets for FY03/24, the final year of the plan, are revenue of JPY135.0bn, OPM of 8.0%, a dividend payout ratio of around 40%, and return on equity (ROE) of 8.5%.

For FY03/21, the company expected YoY declines in revenue (to JPY97.5bn) and operating profit (to JPY900mn) compared with FY03/20 levels (revenue of JPY116.8bn operating profit of JPY3.5bn), due to trade friction between the US and China, as well as deterioration in other areas of the operating environment. Actual FY03/21 revenue came to JPY92.6bn (-20.7% YoY) while operating profit was JPY381mn (-89.2% YoY).

FY03/21: As outlined in the Management Reform Plan, the company called for 200 to 300 employees to volunteer for early retirement, and the company concentrated its head office functions in Tokyo. In addition, the company transitioned from a system based on business units to one comprising internal companies. It streamlined manufacturing facilities in Japan and overseas and began considering realigning factories according to type of equipment. (In FY03/21, revenue was JPY92.6bn and operating profit was JPY381mn). 

FY03/22 to FY03/24: Shibaura Machine will continue to streamline domestic and overseas manufacturing bases. The company aims to make technological development more flexible through the full-fledged operation of its R&D center. Similarly, the company plans to optimize its management of production efficiency when the new production center begins full operations. 

Numerical targets of the Management Reform Plan
Segment performanceFY03/17FY03/18FY03/19FY03/20FY03/21FY03/22FY03/23FY03/24
(JPYmn)Act.Act.Act.Act.Act.Est.Est.Est.
Revenue111,327116,862117,405116,76192,635106,000120,000135,000
YoY-5.1%5.0%0.5%-0.5%-20.7%14.4%13.2%12.5%
Metal & Plastics Industrial Machines71,83180,26579,21077,20664,308--90,700
YoY-2.4%11.7%-1.3%-2.5%-16.7%---
% of total64.5%68.7%67.5%66.1%69.4%--67.2%
Machine Tools29,46923,70027,36229,68420,866--33,600
YoY-10.5%-19.6%15.5%8.5%-29.7%---
% of total26.5%20.3%23.3%25.4%22.5%--24.9%
Control Systems---6,9305,838--10,200
YoY-----15.8%---
% of total---5.9%6.3%--7.6%
Other10,02612,89610,8322,9391,620--500
YoY-6.7%28.6%-16.0%-72.9%-44.9%---
% of total9.0%11.0%9.2%2.5%1.7%--0.4%
Operating profit4,4734,6403,8343,5293812,7006,00010,800
YoY17.5%3.7%-17.4%-8.0%-89.2%607.1%122.2%80.0%
Operating profit margin4.0%4.0%3.3%3.0%0.4%2.5%5.0%8.0%
Source: Shared Research based on company data
Notes: The Control Systems segment was included in Other Products through FY03/20, becoming an independent business segment in FY03/21.
Forecasts for FY03/21 are the revised figures the company announced during FY03/21, not those announced when the plan was unveiled.  
Specific measures

Specific measure (1): Enact management reforms centered on reorganization

Discontinue organization based on business units, which was behind the issue of specific optimization, and adopt a system of internal companies 

Establish an R&D center and a production center to take on the shared functions of boosting production efficiency and reinforcing quality, cost, and delivery (QCD) 

Relocate personnel and offer voluntary retirement to optimize the allocation of resources and reduce fixed costs

Specific measure (2): Promote investment in growth fields

Promote investment to expand applications in business fields that promise future growth

Investment planning/financial strategy: Pursue financial strategies aimed at boosting capital efficiency (ROE)

Invest cash on hand to facilitate the shift to a highly profitable structure, with the aim of boosting profitability and capital efficiency

Measures to be implemented and their expected results (impact on operating profit)

Below, we have listed the measures the company plans to implement under the Management Reform Plan and their associated impact on profits. Compared with FY03/19 (operating profit of JPY3.8bn, OPM of 3.2%, ROE of 5.0%), Shibaura Machine expects the plan to have a JPY7.0bn positive impact on operating profit by its final year, FY03/24 (target operating profit of JPY10.8bn, OPM of 8.0%, ROE of 8.5%).

Profit-boosting effects (total of JPY10.1bn), due to 

  • Higher revenue (JPY4.0bn)
  • Productivity improvement (JPY2.0bn)
  • Lower headcount stemming from voluntary retirement (JPY1.9bn)
  • Decrease in procurement costs (percentage of material costs to revenue) (JPY1.4bn)
  • Business restructuring and streamlining of locations (JPY200mn)
  • Reduced overheads and other costs (JPY600mn) 

Profit-reducing effects (total of JPY3.1bn), due to:

  • Increase in SG&A expenses, such as commissions to distributors (JPY1.5bn)
  • Higher capex-related depreciation and amortization (JPY900mn)
  • Higher costs related to R&D and investment in personnel (JPY400mn)
  • Increased outsourcing/labor costs (JPY300mn) 

The company conducted an in-house analysis of the following financial indicators before deciding what profitability-related measures to implement. According to the company, its performance is substantially below industry averages* by 50% or more on profitability indicators, such as return on equity (ROE), return on assets (ROA), and return on invested capital (ROIC). For ROE, the industry-average after-tax net profit margin is 7.9%, but 3.5% for Shibaura Machine. Total asset turnover is 0.8x for the company, the same as the industry average. The company’s financial leverage is 1.8x, versus an industry average of 2.0x, due to a lower after-tax net profit margin. Looking at indicators related to profit margins, the company had revenue per employee of JPY35mn (vs. an industry average of JPY39mn), a gross profit margin of 28% (vs. 28%), and an SG&A expense ratio of 25% (vs. 18%). As a result, the company concluded that it needed to raise profitability by improving productivity (revenue per employee) and lowering the SG&A expense ratio. To do so, the company devised the specific measure (1) to introduce a system of internal companies, reduce fixed costs, and call for voluntary retirement.

*The company calculated industry averages by using available data from the following 10 companies (all data are based on FY2018 results):
Japan Steel Works (TSE1: 5631), Okuma Corporation (TSE1: 6103), Makino Milling Machine (TSE1: 6135), Toyo Machinery & Metal (TSE1: 6210), Nissei Plastic Industrial (TSE1: 6293), Sumitomo Heavy Industries (TSE1: 6302), Haitian International Holdings Ltd. (HKG: 1882), L.K. Technology Holdings Limited (HK: 558), Engel Group (unlisted), and Buhler Group (unlisted) 

The company also adopted the following governance measures to ensure implementation of the Management Reform Plan.

1. Consult with the Nomination Advisory Committee on:

  • CEO succession plan (decide on the management team and a plan to cultivate successors)
  • Ensuring skillsets and personnel for the Board of Directors (particularly with regard to financial strategy and M&A strategy)
  • Appointing an independent outside director to chair the committee 

2. Consult with the Remuneration Advisory Committee on:

  • Review of the performance-linked component of executive compensation (link with the Management Reform Plan)
  • Introducing stock compensation as part of executive compensation
  • Appointing an independent outside director to chair the committee 

3. Hold regular meetings attended only by independent outside directors to:

  • Confirm progress of the Management Reform Plan
  • Strengthen controls over management risk (enhance controls on market risk in the machine tools sector) 

Long-Term Vision 2030

On March 5, 2020, the month after unveiling its Management Reform Plan, the company announced its “Long-Term Vision 2030 for a New Shibaura Machine.” The long-term vision’s subtitle is “becoming a corporate group which responds to megatrends in global manufacturing industry with innovative technology.”

An extension of the Management Reform Plan, Long-Term Vision 2030 outlines the company’s “ideal form.” Against the backdrop of megatrends (global climate change and resource shortages, a changing demographic structure, and the ongoing march of technology), the long-term vision emphasizes the need to move from unit sales of industrial machinery to the provision of new, value-added. Specifically, the long-term vision targets Shibaura Machine’s reinvigoration as a highly profitable company (ROE of more than 10%), the revision and strengthening of capital policies and financial strategies, the centralized oversight of management resources (personnel and technologies), and a shift away from insular self-reliance (utilizing M&A, alliances, and collaboration with academia). The Long-Term Vision 2030 has four main thrusts, each outlined below. 

Business portfolio strategy

An overall objective is to move away from selling standalone products and toward the sale of bundled goods and services. Rather than meeting customer demand by selling only physical products (e.g., machine tools and industrial machinery), the company intends to move toward a combination of physical products and services. These services will aim to enhance customers’ production plans and production efficiency, as well as their response to environmental issues. Internal company-specific policies for moving from the sale of machines as commodities to value-added sales involve digital transformation: lowering prototyping costs through the digitization of design data and moving production management systems online. The company also plans to invest proactively in growth markets and high-value-added fields. 

Shibaura Machine has outlined specific policies for each internal company. In existing areas of business, the company has made a clear distinction between areas it intends to shrink or withdraw from and those where it plans to expand or strengthen operations. Shibaura Machine has also clearly identified new fields of business for each internal company (including areas of collaboration between internal companies). 

Company-specific policies under Shibaura Machine’s business portfolio strategy
Principal objectivesFields to withdraw from or reduce involvement inFields to enhance or increase involvement in (high-value-added/expansionary fields)New fields
Metal & Plastics Industrial Machines CompanyInjection molding machines, die-casting machinesExpand local production for local consumption overseasAutomobiles, resource conservationDomestic production of standard hydraulic machinesInjection molding machines, die-casting machinesSystem engineering, dissimilar material joining machines
Extrusion machinesExpand business through investmentEnergy, devices, new materialsConical-type extrudersExtrusion machinesHigh-pressure continuous presses (all-solid-state batteries), reactive extrusion machines (biomass)
Machine Tools CompanyFocus on specific domains by model selectionEnergy, aircraft, optics, devicesSmall and general-purpose machinesLarge machines, special, dedicated machines, ultra-precision processing machinesMultifunctional machines, ceramic cutting machines, system engineering
Control Systems CompanySpecialize in external sales, strengthen system engineeringAutomation, labor savingsNC, controllers (external alliances)Robots, servo motors, controllersCollaborative robots, AGVs
New Business CompanyEstablish technology for adding new functions via surface structure controlAutomation, devicesFilm casting equipment: electronic circuit market (next-generation communications); Coaters: high-performance films, devices market (all-solid-state batteries, LiB ceramic capacitors, optical components, etc.); Imprint equipment: water purification and sterilization market (Deep-UV LEDs)
Source: Shared Research based on company data
Boosting profitability and increasing earning opportunities through new “goods and services” businesses 

The company explains that its customers in the manufacturing sector go through roughly four stages of production: 

(1) prototype/initial production, (2) full-scale production, (3) increased production, and (4) aging of equipment. To date, the company’s machine tools and industrial machinery have contributed to customers only in the two middle stages. Going forward, the company plans to contribute at the first through third stages. It also intends to extend the contribution from the third through fourth stages by selling restored equipment (buying and reselling preowned equipment).
By contributing more actively at multiple stages of production, including prototyping and initial-stage small-lot production, the company plans to build a system to provide integrated services. The lineup will begin with the use of Shibaura Machine’s shared factories and facilities and continue through full-scale and ramped-up production. 

Increasing overseas sales

Overseas sales account for less than 30% of machine tool revenue, compared with around 60% for competitors. The company recognizes the need to expand its overseas business, as Asia and other overseas markets are driving global business growth. In the Machine Tools Company, the company plans to avoid business involving general-purpose equipment, concentrating instead on large and high-precision machine tools (areas of competitive advantage). 

Adopting an HR strategy that supports the company’s technology platforms

During its era as Toshiba Machine, the company’s organization was based on business units. Under the new Management Reform Plan, the company has introduced a system of internal companies, mainly to heighten awareness of business profitability. At the same time, Shibaura Machine established an R&D center and a production center. These organizations operate across internal companies. These centers are designed to concentrate the basic technologies used in different internal companies’ businesses, as well as to cultivate and house specialists. In addition to its own engineers, the company is working to build alliances with outside organizations, such as fostering collaboration with academia. The company is also building its technology platform by employing advanced professionals and increasing interaction with engineers from outside the company in other ways.

Business

Business model

Shibaura Machine manufactures and sells machine tools and industrial machinery (tools that are used to make other machines) to companies in the manufacturing sector. In FY03/21, the company produced revenue of JPY92.6bn, of which 69% was from the Metal & Plastics Industrial Machines segment, 23% from the Machine Tools segment, 6% from the Control Systems segment, and 2% from Other Products. Profitability varies by product category. Over the five years to FY03/21, OPM ranged from 1.8% to 5.8% in the Metal & Plastics Industrial Machines segment, a negative amount to 1.4% in the Machine Tools segment, and a negative amount to 7.8% in the Other Products segment (which previously included the now-separate Control Systems segment).

In addition to selling manufacturing equipment (its own machine tools and plastic processing equipment) to new and existing customers on a stand-alone basis, Shibaura Machine sells equipment by including it as a part of a manufacturing process proposal package. The company also generates revenue by providing maintenance on the equipment it sells.

Rather than mass-produced, general-purpose equipment, the company specializes in providing customized equipment that is developed to meet specific customer requirements. The company frequently collaborates with customers from the initial stages of production, selling its equipment to manufacturers directly. For general-purpose equipment, however, the company also sells equipment via trading companies.

Business overview 

Business details

The company manufactures and sells industrial equipment: injection molding machines, die-casting machines, extrusion machines, machine tools, high-precision machine tools, industrial robots, and electronic control systems.

In FY03/21, the company generated revenue of JPY92.6bn, deriving 69% from the Metal & Plastics Industrial Machines segment, 23% from the Machine Tools segment, 6% from the Control Systems segment, and 2% from the Other Products segment. Within the mainstay Metal & Plastics Industrial Machines segment, 50% of revenue was from injection molding machines, 19% was from die-casting machines, and 31% was from extrusion machines. By region, in FY03/21 the company produced 44% of revenue in Japan, 24% in China, 15% in other parts of Asia, 13% in the US, and 4% in other regions. The product mix has varied over the years, but over the five years to FY03/21, the Metal & Plastics Industrial Machines segment accounted for 98% of operating profit (before intra-segment adjustments), with Machine Tools and Other Products (including Control Systems) together providing 2%.

The company does not disclose profits by product type within the Metal & Plastics Industrial Machines segment, but Shared Research understands that profitability is highest for die-casting machines for automakers, as demand is stable and competition low. Next in line is extrusion machines (as more applications are being developed), followed by injection molding machines (used for a wide range of products, from everyday items to auto parts).

In the Machine Tools segment, the company specializes in large equipment for which economies of scale are difficult to achieve and customization is prevalent. Accordingly, fixed costs (for design technologies and production facilities) are high. Over the three years to FY03/21, annual revenue in this segment ranged from around JPY20.0bn to JPY30.0bn. Shared Research understands that breakeven in this business requires annual revenue of around JPY25.0bn.

The Control Systems segment was previously part of the Other Products segment, and most of the control systems the company produced was for internal use. Along with the organizational shift toward a system of internal companies in FY03/21, Control Systems became an independent reportable segment.

Management structure/organization

The company maintains two head offices, the Tokyo headquarters (Chiyoda-ku, Tokyo) and the Numazu headquarters (Numazu, Shizuoka Prefecture). In addition to the parent company, the Shibaura Machine group comprises 22 subsidiaries and one affiliated company.

In Japan, the company has five main branches (Tokyo headquarters, Tohoku branch, Chubu branch, Kansai branch, and Kyushu branch), four sales offices (Takasaki, Hamamatsu, Hiroshima, and Onomichi), and service stations. The company also has three plants in Japan (Numazu, Sagami, and Gotemba).

Shibaura Machine has five group companies in Japan: Shibaura Machine Engineering Co., Ltd., Toei Electric Co., Ltd., Fuji Seiki Machine Works, Ltd., Shibaura Semtek Co., Ltd., and Shibaura Sangyo Co., Ltd. Toei Electric and Fuji Seiki Machine Works are manufacturing and sales companies; the others provide sales and service. NuFlare Technology Inc. (delisted on March 30, 2020) was an equity-method affiliate that exited the group in January 2020, when Shibaura Machine sold its entire stake in NuFlare to Toshiba Electronic Devices & Storage Corporation.

Shibaura Machine has 15 overseas affiliates, three of which are manufacturing and sales companies: Shibaura Machine (Shanghai) Co., Ltd.; Shibaura Machine Manufacturing (Thailand) Co., Ltd.; and Shibaura Machine India Private Limited. Other affiliates are sales and service companies: Shanghai Shibaura Machine Co., Ltd.; Shibaura Machine (Shenzhen) Co., Ltd.; Shibaura Machine Taiwan Co., Ltd.; Shibaura Machine (Thailand) Co., Ltd.; Shibaura Machine Singapore Pte. Ltd.; Pt. Shibaura Machine Indonesia; Shibaura Machine Vietnam Company Limited; Shibaura Machine Company, America; Shibaura Machine Company Mexico, S.A. de C.V.; Shibaura Machine do Brazil Comercio de Maquinas Ltda; Shibaura Machine Europe S.R.L.; and Shibaura Machine UK Ltd.

Key subsidiaries
CompanyLocationRelated segmentsBusiness
Domestic
Shibaura Machine Engineering Co., Ltd.Numazu, ShizuokaMetal & Plastics Industrial Machines, Other ProductsSales and service
Toei Electric Co., Ltd.Mishima, ShizuokaControl SystemsProduction and sales
Fuji Seiki Machine Works, Ltd.Sunto area, ShizuokaMachine Tools, Other ProductsProduction and sales
Shibaura Semtek Co., Ltd.Numazu, ShizuokaOtherSales and service
Shibaura Sangyo Co., Ltd.Numazu, ShizuokaOtherSales and service
Overseas
SHIBAURA MACHINE (SHANGHAI) CO., LTD.Shanghai, ChinaMetal & Plastics Industrial Machines, Control SystemsProduction and sales
SHIBAURA MACHINE MANUFACTURING (THAILAND) CO., LTD.Rayong, ThailandMetal & Plastics Industrial MachinesProduction and sales
SHIBAURA MACHINE INDIA PRIVATE LIMITEDChennai, IndiaMetal & Plastics Industrial Machines, Machine ToolsProduction and sales
SHANGHAI SHIBAURA MACHINE CO., LTD.Shanghai, ChinaMetal & Plastics Industrial Machines, Machine Tools, Control SystemsSales and service
SHIBAURA MACHINE (SHENZHEN) CO., LTD.Shenzhen, ChinaMetal & Plastics Industrial MachinesSales and service
SHIBAURA MACHINE TAIWAN CO., LTD.TaiwanSales and service
SHIBAURA MACHINE (THAILAND) CO., LTD.Bangkok, ThailandMetal & Plastics Industrial Machines, Machine Tools, Control SystemsSales and service
SHIBAURA MACHINE SINGAPORE PTE. LTD.SingaporeMetal & Plastics Industrial Machines, Machine ToolsSales and service
PT. SHIBAURA MACHINE INDONESIAJakarta, IndonesiaSales and service
SHIBAURA MACHINE VIETNAM COMPANY LIMITEDHanoi, VietnamSales and service
SHIBAURA MACHINE COMPANY, AMERICAIllinois, USMetal & Plastics Industrial Machines, Machine ToolsSales and service
SHIBAURA MACHINE MEXICO, S.A. DE C.V.MexicoSales and service
SHIBAURA MACHINE DO BRAZIL COMERCIO DE MAQUINAS LTDASao Paulo, BrazilSales and service
SHIBAURA MACHINE EUROPE S.R.LMilan, ItalySales and service
SHIBAURA MACHINE UK LTD.UKSales and service
Source: Shared Research based on company data

Customer relationships

In FY03/21, the company had no specific customers accounting for more than 10% of consolidated revenue.

The company engages in cross-shareholdings (policy-based holdings of shares in other companies). Taking a long-term perspective on increasing enterprise value, Shibaura Machine holds such shares upon considering overall relations with business partners, including the importance of these relations from the standpoint of business strategy. Each year, the Board of Directors reconsiders whether these policy shareholdings are appropriate. The Board evaluates the purpose of holding these shares, looking at the benefits and risks of holding them, along with capital costs.

Shibaura Machine’s policy shareholdings 
TickerCompanyNo. of sharesBalance sheet value (JPYmn)Purpose of holdingShareholdings in Shibaura Machine
7203Toyota Motor Corporation449,7163,874To facilitate business and forge strong relationships across all segmentsNo
8355The Shizuoka Bank, Ltd.910,660792To facilitate financial transactions and forge strong relationshipsYes
7911Toppan Printing Co., Ltd.277,979519To facilitate business and forge strong relationships in the Molding Machinery segmentYes
4204Sekisui Chemical Co., Ltd.224,179476To facilitate business and forge strong relationships in the Molding Machinery segmentNo
7988Nifco Inc.100,600405To facilitate business and forge strong relationships in the Molding Machinery segmentNo
7201Nissan Motor Co., Ltd.425,364261To facilitate business and forge strong relationships across all segmentsNo
8316Sumitomo Mitsui Financial Group, Inc.51,202205To facilitate financial transactions and forge strong relationshipsYes
6118Aida Engineering, Ltd.204,000202To facilitate business and forge strong relationships in the Machine Tools segmentYes
7186Concordia Financial Group, Ltd.444,215199To facilitate financial transactions and forge strong relationshipsYes
5851Ryobi Limited91,010151To facilitate business and forge strong relationships in the Molding Machinery segmentYes
8309Sumitomo Mitsui Trust Holdings, Inc.28,294109To facilitate financial transactions and forge strong relationshipsYes
5999Ihara Science Corporation56,00095To facilitate purchasing transactions and forge strong relationshipsYes
6339Sintokogio, Ltd.97,80075To strengthen collaboration in sales and technology applicationYes
6305Hitachi Construction Machinery Co., Ltd.12,94745To facilitate business and forge strong relationships in the Machine Tools segmentNo
6776Tensho Electric Industries Co., Ltd.46,50025To facilitate business and forge strong relationships in the Molding Machinery segmentNo
5852Ahresty Corporation49,63523To facilitate business and forge strong relationships in the Molding Machinery segmentYes
5610Daiwa Heavy Industry Co., Ltd.18,00015To facilitate business and forge strong relationships in the Machine Tools segmentYes
7291Nihon Plast Co., Ltd.11,0006To facilitate business and forge strong relationships in the Molding Machinery segmentNo
7925Maezawa Kasei Industries Co., Ltd.5,0005To facilitate business and forge strong relationships in the Molding Machinery segmentNo
3103Unitika Ltd.10,0004To facilitate business and forge strong relationships in the Molding Machinery segmentNo
6986Futaba Corporation3,9933To facilitate business and forge strong relationships in the Machine Tools segmentYes
Source: Shared Research based on company data (as of March 31, 2021) 

Products

The company manufactures industrial machinery and machine tools. In the mainstay Metal & Plastics Industrial Machines business, the company makes injection molding machines, die-casting machines, and extrusion machines. Major products in the Machine Tools business are double-column type machining centers, horizontal boring machines, vertical boring and turning mills, machining centers, and high-precision machine tools. Shibaura Machine also makes control systems. To date, the company used most of this equipment on its own machinery, but as external sales have expanded, in FY03/21 it established Control Systems as a new business segment. In this category, the company produces industrial robots, servo motors, and FA controllers. In the Other Products segment, the company handles machining on commission, engineering solution, and environmental measurement.

Injection molding machines

Injection molding machines operate by injecting molten plastic material into metal molds, where the material hardens as it cools. These machines have three main units: a molding unit, an injection unit, and a controller. The molding unit, which is usually made of metal, can be opened and closed and is in the shape of the final product. Material is injected into the mold, and a certain amount of pressure is applied and maintained to keep the material from changing shape while it is cooling. The injection unit contains a hopper of plastic material. When a screw inside the cylinder is turned, the plastic material is heated to a liquid state and accumulated in the front part of the screw before being injected into the mold. The controller is used to input conditions about the forming process. The controller unit controls injection speed, clamping force, cylinder and mold temperatures, amount of material to be injected, and other conditions (numerical values) related to forming. In recent years, numerical control (NC) has been gaining traction.

Injection molding machines (Shibaura’s EC-SXIII series all-electric injection molding machine and its control system)
Source: Company website
Die-casting machines

Die casting is the process of forming products by injecting molten metal (such as aluminum or magnesium) into a mold (called a die) at high pressure. The die-casting process offers a number of benefits: short production time, high dimensional precision, and compatibility with complex shapes. Also, a single die can be used to produce a large number of items in a short period of time, and little machining is required after casting. It is possible to produce thin-walled castings, and surface finishes tend to be good. Die casting is well suited to mass production, and the process is mainly used in manufacturing automotive parts. Die-casting machines are made up of a clamping unit (for opening and closing the die), an injection unit (for injecting molten metal into the die), an ejection unit (for ejecting the casting from the die), a unit for transporting molten metal, a unit that applies releasing agent to the die, a spraying unit (for cooling), and an extraction device (for picking up the product). Die casting, which is used for molten metals (aluminum, magnesium, and other non-ferrous metals and their alloys), differs from injection molding machines (which handle plastic resin) in a number of ways: injection speed, melting temperature, die release conditions, and automation systems. As a result, the two types of machines have different structures.

Die-casting machines (Shibaura’s DC-R series and magnesium die-casting system)
Source: Company website
Extrusion machines

Extrusion machines are used to squeeze softened plastic resin out through an orifice and into air or water, where the plastic hardens as it cools. Extrusion is suited for the continuous forming of materials that have the same cross-sectional geometries. Extrusion machines comprise an extrusion unit, die (a “sizing die,” or the extrusion orifice), a cooling unit, a transport or winding unit (for winding continuously extruded materials onto rolls), and a cutting unit. Several methods are used to produce the pressure needed to extrude softened plastic resin. Using a screw is the most common. Extrusion is like injection molding in that the process is used to shape plastic resin. The difference is that injection molding forces the plastic into a mold, whereas extrusion shapes the plastic by squeezing it through a die. Also, extrusion is a continuous process, so is well suited to shapes such as sheets and hoses.

Extrusion machines (Shibaura’s TEM twin screw extruder and film manufacturing equipment)
Source: Company website
Machine tools

According to the Japanese Industrial Standard, “machine tool” is the general term for equipment used to machine (cut or grind) away excess metal into the desired shape, using electricity or another source of energy. Machine tools are essential to manufacturing, as they are the “machines that make machines.” Historically, Japanese and German manufacturers have had a strong presence in this sector. Machine tools come in many types, such as forming presses, sheet metal processing machines, electric discharge machines, gear cutting machines, drill presses, boring machines, milling machines, machining centers, lathe, grinders, and turning centers.

Machining centers

Machining centers are compound machine tools that use numerical control (NC) programming to automatically change between multiple cutting tools. As a result, a single machining center can handle drilling, planing, and other processes. By using different types of cutting tools and having a table to place work pieces on allows machining centers to be used for bending and complex physical machining. Specialized machine tools are typically used depending on the type of machining to be done: milling machines for cutting on flat surfaces, drill presses for drilling holes, lathes for turning, and boring machines for working holes. Machining centers allow multiple, complex machining processes to be performed automatically, once the necessary tools are in place and the machining information has been entered into the NC unit. To protect tools and prevent damage from flying metal cuttings, machining centers are often housed in boxlike structures.

Machining centers are separated roughly according to tool orientation: vertical (for small- or medium-scale machining), horizontal (for cutting, multisurface machining, and continuous machining over long periods of time) and double-column (the machine itself has a gate-like structure, and moves along the workpiece; suitable for machining large, heavy objects).

Machining centers (Shibaura’s BM series horizontal machining center)
Source: Company website
Numerical control (NC)

As the name suggests, with NC numerical information is used to instruct equipment operations. In the past, machine tools were operated manually, using wheels and levers, or cams were used for mechanically automated control. This type of control evolved into numerical control, as commands were encoded into programs to operate machine tools automatically. The world’s first NC machine tools were created by adding numerical control systems (which read instructions from paper tape) to existing machine tools. These systems, called servos, controlled the operations of machine tools’ motors. (Servo systems move physical items by automatically manipulating their location, direction, and attitude according to set values.) The use of computers made such control more precise, leading to the advent of computer numerical controlled (CNC) machine tools. In addition to machine tools, nowadays CNC servo mechanisms are essential in a variety of fields, including factory automation (FA) and industrial robots.

Control systems (Shibaura’s TC6 series programmable logic controller and THE600 SCARA robot)
Source: Company website

R&D activities and capex

R&D activities

In FY03/21, companywide R&D expenditure amounted to JPY2.2bn. This figure included JPY918mn in R&D expenditure by the R&D center that was not allocated to individual segments.

In the Metal & Plastics Industrial Machines segment, the company works with Shibaura Machine Engineering Co., Ltd., a subsidiary, on R&D to improve cycle times, increase precision, raise forming quality, conserve energy, and reduce environmental impact for injection molding machines and die-casting machines. For extrusion machines, the company conducts R&D on kneading technology (to improve performance); concentrates on developments involving energy, the environment, and high-performance materials; and develops new forming systems. In FY03/21, R&D expenditure in this segment was JPY757mn.

In the Machine Tools segment, Shibaura Machine works with Fuji Seiki Machine Works, Ltd., a subsidiary, on R&D aimed at increasing levels of speed, precision, intelligence, and combined machining to raise the productivity of double-column type machining centers, horizontal boring machines, vertical boring and turning mills, and horizontal machining centers. In the field of high-precision machine tools, the company develops ultraprecision vertical machine tools and aspheric generator, as well as high-speed spindle and other underlying technologies. In FY03/21, R&D expenditure in this segment was JPY270mn.

In the Control Systems business, the company works with Toei Electric Co., Ltd., a subsidiary, on R&D involving high-performance NC controllers, servo controllers, IoT, and system robots. Aims are to accelerate control speeds, augment precision, reduce labor requirements, and increase automation. In FY03/21, R&D expenditure in this segment was JPY257mn.

In the Other Products segment, the company conducts R&D on material processing and casting technologies. In FY03/21, R&D expenditure in this segment was JPY14mn.

Capex

In FY03/21, companywide capital expenditure totaled JPY1.8bn and was aimed at boosting production capacity and streamlining. In the Metal & Plastics Industrial Machines segment, the company invested JPY510mn. This spending mainly went toward production capacity increases and the development of molding technologies. Capex in the Machine Tools segment totaled JPY181mn, centered on equipment to increase capacity and streamline production. In the Control Systems segment, capex totaled JPY242mn. As with the other segments, spending mostly went toward equipment to increase capacity and streamline production. In the Other Products segment, capex of JPY863mn went toward processing machinery and facilities to increase production capacity and streamline manufacturing.

Business segments 

Until FY03/21, the company had reported earnings in Metal & Plastics Industrial Machines, Machine Tools, and Other Products. In FY03/21, the company made Control Systems (formerly in Other Products) an independent segment, increasing the number of reportable segments to four. 

Segment performanceFY03/12FY03/13FY03/14FY03/15FY03/16FY03/17FY03/18FY03/19FY03/20FY03/21
(JPYmn)Act.Act.Act.Act.Act.Act.Act.Act.Act.Act.
Orders123,075112,081120,221124,754120,021117,021128,139134,50194,22488,617
YoY18.2%-8.9%7.3%3.8%-3.8%-2.5%9.5%5.0%-29.9%-6.0%
Metal & Plastics Industrial Machines70,49070,50573,78776,28876,63879,93292,29591,86563,10463,711
YoY21.8%0.0%4.7%3.4%0.5%4.3%15.5%-0.5%-31.3%1.0%
% of total57.3%62.9%61.4%61.2%63.9%68.3%72.0%68.3%67.0%71.9%
Machine Tools27,74023,62827,95332,70433,32024,26424,18631,31222,83217,437
YoY21.4%-14.8%18.3%17.0%1.9%-27.2%-0.3%29.5%-27.1%-23.6%
% of total22.5%21.1%23.3%26.2%27.8%20.7%18.9%23.3%24.2%19.7%
Hydraulic Equipment13,8059,4347,4875,929------
YoY16.1%-31.7%-20.6%-20.8%------
% of total11.2%8.4%6.2%4.8%------
Control Systems--------6,4766,150
YoY----------5.0%
% of total--------6.9%6.9%
Other11,0398,51210,9939,83110,06212,82311,65711,3221,8111,319
YoY-3.6%-22.9%29.1%-10.6%2.3%27.4%-9.1%-2.9%-84.0%-27.2%
% of total9.0%7.6%9.1%7.9%8.4%11.0%9.1%8.4%1.9%1.5%
Revenue119,519120,899113,062124,373117,259111,327116,862117,405116,76192,635
YoY25.0%1.2%-6.5%10.0%-5.7%-5.1%5.0%0.5%-0.5%-20.7%
Metal & Plastics Industrial Machines65,72673,19573,21480,02473,58071,83180,26579,21077,20664,308
YoY33.3%11.4%0.0%9.3%-8.1%-2.4%11.7%-1.3%-2.5%-16.7%
% of total55.0%60.5%64.8%64.3%62.7%64.5%68.7%67.5%66.1%69.4%
Machine Tools28,83928,90223,04728,14132,93129,46923,70027,36229,68420,866
YoY22.3%0.2%-20.3%22.1%17.0%-10.5%-19.6%15.5%8.5%-29.7%
% of total24.1%23.9%20.4%22.6%28.1%26.5%20.3%23.3%25.4%22.5%
Hydraulic Equipment13,8539,7837,592-------
YoY22.4%-29.4%-22.4%-------
% of total11.6%8.1%6.7%-------
Control Systems--------6,9305,838
YoY----------15.8%
% of total--------5.9%6.3%
Other11,0999,0189,20816,20710,74710,02612,89610,8322,9391,620
YoY-3.3%-18.7%2.1%76.0%-33.7%-6.7%28.6%-16.0%-72.9%-44.9%
% of total9.3%7.5%8.1%13.0%9.2%9.0%11.0%9.2%2.5%1.7%
Operating profit7,4118,0784,6254,7883,8064,4734,6403,8343,529381
YoY84.0%9.0%-42.7%3.5%-20.5%17.5%3.7%-17.4%-8.0%-89.2%
Operating profit margin6.2%6.7%4.1%3.8%3.2%4.0%4.0%3.3%3.0%0.4%
Metal & Plastics Industrial Machines4,3966,0894,9653,8531,7103,5254,6593,5103,7471,157
YoY228.8%38.5%-18.5%-22.4%-55.6%106.1%32.2%-24.7%6.8%-69.1%
Operating profit margin6.7%8.3%6.8%4.8%2.3%4.9%5.8%4.4%4.9%1.8%
Machine Tools1,4501,823-7208401,541422-1,130-129300-828
YoY39.8%25.7%--83.5%-72.6%----
Operating profit margin5.0%6.3%-3.1%3.0%4.7%1.4%--1.0%-
Hydraulic Equipment1,039-78-197-------
YoY10.1%---------
Operating profit margin7.5%---------
Control Systems---------39-39
YoY----------
Operating profit margin----------
Other189-172189-2564044021,005436-52835
YoY-58.6%-----0.5%150.0%-56.6%--
Operating profit margin1.7%-2.1%-3.8%4.0%7.8%4.0%-2.2%
Adjustments334417388350150122106165056
Source: Shared Research based on company data
Notes: Figures may differ from company materials due to differences in rounding methods.
Hydraulic Equipment was a reportable segment until FY03/15 before the business was sold to Nabtesco (TSE1: 6268). 

Metal & Plastics Industrial Machines segment

(JPYmn)FY03/16FY03/17FY03/18FY03/19FY03/20FY03/21
Orders76,63879,93292,29591,86563,10463,711
YoY0.5%4.3%15.5%-0.5%-31.3%1.0%
Revenue73,58071,83180,26579,21077,20664,308
YoY-8.1%-2.4%11.7%-1.3%-2.5%-16.7%
Operating profit1,7103,5254,6593,5103,7471,157
YoY-55.6%106.1%32.2%-24.7%6.8%-69.1%
Operating profit margin2.3%4.9%5.8%4.4%4.9%1.8%
Source: Shared Research based on company data
Note: Figures may differ from company materials due to differences in rounding methods. 

Main products in this segment are injection molding machines, die-casting machines, and extrusion machines. The company discloses revenue for each of these product categories, and in FY03/21 injection molding machines made up 50% of segment revenue, die-casting machines 19%, and extrusion machines 31%.

In Japan, the company manufactures and sells injection molding machines, die-casting machines, and extrusion machines. In addition, Shibaura Machine Engineering Co., Ltd., a subsidiary, sells, installs, repairs, and provides maintenance, as well as selling repair parts.

Overseas, the company, Shibaura Machine (Shanghai) Co., Ltd., and Shibaura Machine Manufacturing (Thailand) Co., Ltd. manufacture injection molding machines and die-casting machines. Shibaura Machine India Private Limited manufactures, sells, and provides maintenance on injection molding machines; it also sells and provides maintenance on die-casting machines. Shanghai Shibaura Machine Co., Ltd. and Shibaura Machine (Thailand) Co., Ltd. sell and provide maintenance services on injection molding machines, die-casting machines, and extrusion machines. Shibaura Machine (Shenzhen) Co., Ltd., Shibaura Machine Singapore Pte. Ltd., and Shibaura Machine Company, America sell and provide maintenance services on injection molding machines and die-casting machines. In FY03/21, Shibaura Machine Company, America generated more than 10% of consolidated revenue (revenue of JPY14.6bn, recurring profit of JPY544mn, and net income of JPY456mn).

Subsegments
Injection molding machines

The automotive industry accounts for around 60% of injection molding machine sales. Other customers include manufacturers of sundry items and containers, home electronics, telecommunications, and medical equipment. By region, Japan and the US account for nearly half of sales, with China, India, Southeast Asia, and other regions accounting for the remainder.

The company manufactures some specialty equipment to customer specifications, but because the range of molding products is extensive, most injection molding machines are customized to some extent to meet customer needs. For this reason, no clear distinction exists between specialty equipment and general-purpose equipment. The company and its overseas subsidiaries sell some injection molding machines directly to customers; others are sold through trading companies.

Die-casting machines

The company sells nearly 90% of its die-casting machines to manufacturers of vehicles (including motorcycles). Castings are used mainly for automotive drivetrain parts, such as engine blocks and transmissions. For EVs, castings are finding use in new types of auto parts, such as motor covers and battery cases. Japan accounts for around 30% to 40% of sales of die-casting machines, followed by China, the US, Southeast Asia, South Korea, India, and Mexico.

As with injection molding machines, on die-casting machines it is difficult to make a clear distinction between specialty equipment and general-purpose equipment. Compared with injection molding machines, die-casting machines tend to skew more toward specialty equipment because they are used to manufacture core, high-precision automobile components. In Japan, the company effectively has just two major competitors for die-casting machines, Toyo Machinery & Metal Co., Ltd. (TSE1: 6210) and Ube Machinery (a wholly owned subsidiary of Ube Industries, Ltd. [TSE1: 4208]), so the comparative advantages of each company’s products are relatively easy to identify. As with injection molding machines, the company and its overseas subsidiaries sell some die-casting machines directly to customers, while others are sold through trading companies.

Extrusion machines

In this category, the company’s main products are LiB separator film (battery separator film) production lines and equipment for manufacturing optical sheets and films. The company’s primary customers are in China and Japan.

In the global market, the company has two competitors for LiB separator film production lines: Japan Steel Works, Ltd. (TSE1: 5631) and Bruckner Maschinenbau GmbH & Co. KG (a subsidiary of the Bruckner Group GmbH [Germany, unlisted]). Shibaura Machine has a full product lineup in this category (spanning upstream to downstream manufacturing). The company became involved in the process of using extrusion machines to produce separator films at the request of a customer in the chemical manufacturing sector. From there, the company gradually moved into manufacturing these machines.

LiB separator film production lines
Source: Company materials

The company primarily sells extrusion machines directly to customers, as forming methods are diverse, and the machines typically need to be tailored to customers’ production lines. 

In FY03/21, segment orders were JPY63.7bn (+1.0% YoY), revenue was JPY64.3bn (-16.7% YoY), and operating profit was JPY1.2bn (-69.1% YoY). Orders for injection molding machines recovered notably in North America, China, and India. Revenue rose in North America and China but fell in Japan and Southeast Asia. For die-casting machines, orders and revenue were sluggish, due to bearish capex by automakers in Japan and overseas. In extrusion machines, orders were up in China for LiB separator film production lines and equipment for manufacturing optical sheets and films. Revenue was down, but sales rose in Japan for equipment to manufacture sheets and films made of new eco-friendly materials. 

Machine Tools segment

(JPYmn)FY03/16FY03/17FY03/18FY03/19FY03/20FY03/21
Orders33,32024,26424,18631,31222,83217,437
YoY1.9%-27.2%-0.3%29.5%-27.1%-23.6%
Revenue32,93129,46923,70027,36229,68420,866
YoY17.0%-10.5%-19.6%15.5%8.5%-29.7%
Operating profit1,541422-1,130-129300-828
YoY83.5%-72.6%----
Operating profit margin4.7%1.4%--1.0%-
Source: Shared Research based on company data
Note: Figures may differ from company materials due to differences in rounding methods. 
Machine tools

Large machine tools account for around 80% of segment revenue. Principal products are double-column type machining centers, horizontal boring machines, and vertical boring and turning mills.

Horizontal boring machines operate by rotating or moving specialized cutting tools with respect to the workpiece. These machines are used to further machine out and extend the insides of holes that have been created by drills. Boring can be performed by other machine tools, as well, but specialized horizontal boring machines (whose main boring shaft is horizontal) tend to be used when machining large-diameter or deep holes in large workpieces.

Horizontal boring machines (Shibaura’s BTD-100.R12 and the BTD-130H.R22, for large-scale machining)
Source: Company website

Double-column type machining centers are typically used to machine large workpieces, such as parts for automotive dies, industrial machinery, ships, aircraft, and energy-related or other infrastructure equipment. These machining centers have a gatelike appearance, and the workpiece is machined between the two columns. 

Double-column type machining centers (Shibaura’s MPJ-M series)
Source: Company website

On vertical boring and turning mills, the main spindle is vertical. This type of lathe is typically used to machine large workpieces, such as parts for aircraft or construction machinery that are too big for facing lathes or are asymmetrically shaped. 

In addition to these three types of machine tools, which are used mainly for large workpieces, the company has a lineup of tools (such as horizontal machining centers and roll grinders) for machining smaller workpieces.

High-precision machine tools

Within the Machine Tools segment, high-precision machine tools account for around 20% of revenue. These machines are used for machining parts that require ultrahigh levels of precision in such fields as optics and medicine. The company’s main equipment in this category is machines to produce lenses and other optical molds, such as lenses for smartphones, security cameras, onboard automobile cameras, single-lens reflex cameras, projectors, and LED headlights for automobiles. The company’s machines are used to produce the molds used to make small lenses using injection molding, which requires a high level of precision. The company says it has a high share of the market for equipment used to make smartphone lenses.

In Japan, Fuji Seiki Machine Works, Ltd. manufactures and sells the above-mentioned machine tools. This subsidiary also provides installation, repair, and maintenance services and sells repair parts.

The company makes machine tools in Japan, providing local sales and maintenance services in overseas markets via Shanghai Shibaura Machine Co., Ltd., Shibaura Machine India Private Limited, Shibaura Machine (Thailand) Co., Ltd., Shibaura Machine Singapore Pte. Ltd., and Shibaura Machine Company, America.

In FY03/21, this segment generated revenue of JPY20.9bn (-29.7% YoY). The segment posted an operating loss of JPY828mn, compared with JPY300mn in profit in FY03/20. Machine tool orders and revenue were down YoY in Japan and overseas markets for industrial machinery and construction machinery. However, capex showed signs of recovery in 2H FY03/21 in Japan, North America, and China. In the high-precision machine tools category, orders for machines for optical molds fell in Japan. Revenue from machines for optical molds rose in Japan but fell in China and Taiwan.

High-precision machine tools for optical molds (Shibaura’s ULG series high-precision aspheric and free-form surface grinder, machined part)